Keep sanding until you re able to see bare metal.
Rust hole repair sheet metal.
To make the repair as effective as possible scrub away the paint up to 1 in 2 5 cm beyond the edges of the hole.
This setup removes the remaining rust and would allow us to cut the hole to an easily patchable size and shape.
Repairing rust or a rust hole on metal without welding requires a material that bonds and is as strong as metal.
Cut the sheet metal back until all of the rust around the hole s perimeter is no longer visible.
All of the rust must go.
Easy to do and really strong.
Welding in patch panels with a flux core welder without a gas envelope is an exercise in burn through and swearing so glue it was.
Two part epoxies are designed for this purpose and when applied to a clean surface the final repair will be undetectable after painting.
The welding process actually adds new steel to the thin steel and can result in a repaired spot that is stronger than the original metal.
And butt up to the edges of the hole.
We have a huge selection of high quality rust repair and auto body panels including rockers cab corners wheel arches fenders and more.
Weld the most permanent repair to a hole in sheet metal is to weld the hole shut.
Most orders shipped same day.
The first step was to cut out the rust.
Video of the day.
Check out how you can repair rusted sheetmetal by using patch panels as shown on this 1969 camaro.
A rust hole compromises the structural integrity of the metal.
Get your universal sheetmetal repair panels today.
And maybe the epoxy would result in a more rustproof seam.
Universal sheetmetal repair panels available at low prices.
The complexity of welding increases as the thickness of the material decreases.
A plasma cutter reciprocating saw or die grinder can also be used for this step.
Then go back toward the center of the hole scrubbing with heavy pressure to eliminate the rust.
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