Rout Acrylic Sheet

Optix 0 118 in t x 48 in w x 96 in l clear acrylic sheet.

Rout acrylic sheet.

Once the sheet has been scored clamp the acrylic on a table edge so that the table edge aligns with the scored line of the sheet. Place the plunge router with the rotary tool on the acrylic sheet lift the cutting bit just above the acrylic sheet and switch on the tool now place the router pit tip on the traced sketch and start routing along the line. I m often asked for suggestions on how to get a clear routed edge finish when routing an acrylic workpiece. The characteristics of each classification necessitates the use of different router tooling with varying geometry.

Step 1 set the acrylic on a flat surface. Routing acrylic plastic can be classified as soft or hard for routing purposes. If the sheet is thin use a step drill bit instead. For pricing and availability.

If you re working with a thick piece of acrylic you can use conventional drill bits if you first place a piece of masking tape over the area to be drilled. For pricing and availability. However you can t use the floor as you need an edge to break the acrylic over later 2 x research sourcestep 2 mark your line. You can mark the line with a permanent marker or grease pencil or you can just use the ruler as a guide for your.

Measure it out and use a ruler to make a straight line. Extruded acrylic tends to fall on the soft side of the equation while cast acrylic is hard. Polycarbonate acrylic sheets. If in doubt stop the rotary tool and check your work piece.

Drilling holes in acrylic requires the use of a drill bit specially designed for use with plastics. Optix 0 118 in t x. Optix acrylic sheet is a lightweight impact resistant optix acrylic sheet is a lightweight impact resistant transparent material that is a great replacement for glass in many applications. If you try to drill a sheet of acrylic with conventional metal or wood drill bits there s a chance you ll end up cracking it.

Drilling holes in acrylic. Place the acrylic sheet on top of the rigid foam insulation and mark the line to be cut. Install a 7 1 4 plastic cutting saw blade in the circular saw. Its higher impact strength makes it a great glass replacement for applications such as garage door windows storm windows and other glazing needs.

I recommend using a circular saw jig or a circular saw guide to keep your cuts straight and to prevent the blade from wandering. Standard metal drill bits will work but without extensive modification the metal drill bit will crack and chip the brittle acrylic sheet. If the cut was deep enough into the sheet there will be a clean edge. Acrylic has the attribute of being either soft or hard depending on the manufacturing process.

To make it easier to work with find a flat surface big enough to accommodate your plastic sheet.